Mineral processing Lab

Department of Mineral Processing Laboratory

Description: The mineral processing laboratory is the core of Iran's mineral processing research center. After exploration, sampling, grading of the desired mineral or minerals, and reserve estimation, mining samples are delivered to the mineral processing laboratory to perform upgrading process. The initial technical feasibility study of the projects, research and investigation on the mineral processing process are carried out in the processing laboratory, and in case of confirmation and assurance, comprehensive research studies and full process investigation are performed. Initial design of processing processes in order to achieve the desired high-quality product, complete investigation of work aspects and the possibility of obtaining by-products and profits during the process, investigation of the preliminary technical and economic feasibility based on the data of the tests performed and the designed processes in order to the possibility of its implementation in larger semi-industrial and then industrial scales is the main task of the processing laboratory.

Crushing equipment

  1. Large Jaw Crusher
  2. Small Jaw Crusher
  3. Roll Crusher
  4. Gy-Roll Crusher

Grinding equipment

  1. Rod/Ball Mill
  2. Laboratory Pulverize (Ring Mill)
  3. Laboratory Pulverizer (Disc Pulverizing Mill)

Sample preparation and classification equipment

  1. Y-Blender
  2. Wet Rotary Sample Splitter       
  3. Dry Rotary Sample Splitter        
  4. Ro-tab Screen Analyzer 450 mm
  5. Screen Analyzer 200 mm
  6. Screen Analyzer 450 mm
  7. Laboratory Hydro cyclone
  8. Laboratory Hydro cyclone
  9. Cyclosizer
  10. Gas Pycnomatic
  11. Laser Particle Size Analyzer

Comminution indices determination equipment

  1. Bond Impact Test Machine (Crushability Index determination)
  2. Abrasion Index Test Machine
  3. Bond Ball Mill
  4. Bond Rod Mill
  5. Autogenous Media Competency Mill

Gravity Separation

  1. Air Table
  2. Jig Separator
  3. Shaking Table
  4. Knelson Separator
  5. Slime Table

Magnetic Separation

  1. Davis Tube
  2. Dry Low Intensity Magnetic Separator
  3. Wet Low Intensity Magnetic Separator
  4. Disc Magnetic Separator
  5. Wet High-Intensity (variable )High-Gradient Magnetic Separator
  6. SATMAGAN Balance

 

  1.  Denver Flotation Machine
  2. Zeta Potential Analyzer

 

  1. Bottle Roll Unit
  2. Rotary Evaporator
  3. High Pressure Auto clave
  4. Auto clave
  5. Leaching Reactor
  6. Cyanidation unit
  7. DO2 Meter

 

  1. Electrical High-Temperature Furnace
  2. Muffle Furnace
  3. Vertical Tube Furnace
  4. Horizontal Tube Furnace
  5. Muffle Furnace
  1. Vertical pressure filters
  2. Vacuum Filter
  3. Pressure Filter
  4. Vacuum Oven
  5. Electric Oven
  6. Automatic sedimentation test device (Research by Student and Professor)

Description of services provided in Lab

The processing laboratory is divided into several sections.

The first part includes sample preparation, crushing and classification. In the preparation and crushing part, there are crushing and grinding equipment, pulverizers, and dividers.  In classification part , screen analyzing equipment, cyclosizer, laser particle size Analyzer, and hydrocyclone are available. The second part is intended to determine Comminution indices, which includes Bond Impact index device, Abrasion Index Test Machine, ball and rod Bond mills test, and test to determine Autogenous Media Competency index. The third part is related to physical separation equipment, including gravity separation (shaking table, slime table, Nelson and jig separators), and magnetic separation (Davis tube, dry and wet Magnetic Separator with low intensity, disc magnet, Wet High-Intensity (variable ) High-Gradient Magnetic Separator , and Satmagan). The fourth part includes physico-chemical separation including flotation equipment including mechanical and column flotation and zeta potential analyzer. In the fifth section of pyrometallurgy, the center is equipped with several furnaces up to 2500 degrees Celsius. In the sixth section of hydrometallurgy, it is equipped with high pressure autoclave, column leaching, leaching equipment and cyanidation system. dewatering equipment is also available, which includes oven equipment, pressure filter, and vacuum.

Additional details:

Mineral processing laboratory department has carried out more than 605 research and service projects from the public and private sectors in the field of processing all kinds of minerals from small and large mines.

In the past years, the efforts of the processing laboratory department in the field of research and study of mineral processing have been to acquire local technical knowledge in the field of extracting various valuable and strategic elements.

Address
Iran Mineral Processing Research Center ,Kavosh Research Town, 60 km west of Tehran, n the Karaj-Qazvin freeway

Postal code: 3365166534
Phone: 026-34762273-76
Fax: 026-34762272

Email your written request to this address for specialized and laboratory services
customer @ imprc.ir